A walk-in cooler or freezer is a large refrigerated room that stores and preserves food and other items at low temperatures. In the fast-paced world, walk-in coolers are crucial for ensuring the quality and safety of perishable goods.
Many refrigerators rely on the power of industrial gearboxes to complete their processes. They play a vital role in maintaining the efficiency of these walk-in coolers. Furthermore, they can regulate the speed and torque of the compressor motor.
Here are some benefits of gearboxes in walk-in coolers.
Expanding Storage Capacity
Extra storage can be valuable for restaurant, catering, or retail professionals. For example, during busy periods such as Christmas, when you may need to increase capacity to match client demand, having backup storage can be helpful.
Walk-in chillers allow industries to store many goods and create new options that may boost sales. Extra storage can be used not only to store long-life products but also for short-term testing of new items.
Moreover, these chillers can provide additional internal and external storage to industries. This benefits limited space businesses, as products can be positioned externally. Choosing a suitable location for chillers can enable you to expand on existing space within your premises.
Saves Energy
The cost of powering a walk-in cooler is typically much lower than that of powering multiple refrigerators, even though refrigerators are significantly expensive. In addition, an industrial-grade walk-in cooler has superior internal components, like a gearbox, that work more efficiently than consumer coolers.
There are also a few ways to reduce operating expenses, such as adding high-quality insulation or installing walk-in curtains. Regular maintenance is also essential to reducing energy costs. For example, inspect door sweeps and gaskets for wear regularly and replace them as needed.
Prolong Walk-in Coolers Life
Most walk-in coolers require roughly the same maintenance as a typical home or business air conditioner. Specifically, it’s suggested that airflow and cooler ventilation should be inspected on yearly basis and that condenser coils be cleaned annually by a qualified technician.
Additionally, you should regularly clean the cooler walls. Stainless steel is easy to clean and maintain, while Aluminum is more prone to dents and requires more work to clean properly.
Maximizing Efficiency
Gearboxes repair undergo a comprehensive evaluation and service to ensure their optimal functionality upon their return to their machinery positions. A common practice is to inspect and replace parts that wear out quickly with regular use. This group includes Gaskets, O-rings, oil seals on shaft ends, other seals, and bearings.
Hardware may also fail during working. Repairs typically involve the examination and replacement of damaged bolts, washers, fasteners, and screws. Technicians thoroughly inspect the gears, checking for wear, backlash, and damaged teeth. Any scratched parts undergo maintenance or replacement to restore the gearbox’s function.
Lastly, the gearbox is tested at a predetermined RPM. This test also ensures that the gearbox works correctly in machinery like refrigerators. If any issues arise, you should perform gearbox repairs and additional inspections.
Reduce Speed
Gearheads, also known as gear reducers, are often used to increase output torque while decreasing output speed. A motor with a 5:1 gearhead ratio and a 1,000-rpm operating speed produce 200 rpm of output. This speed reduction enhances walk-in cooler system performance because many motors do not work efficiently at low rpm.
So, you should consider stone-grinding machinery that must run at 15rpm. The grinding wheel rotation is inconsistent due to the motor cogging at this speed. The adjustable resistance of the stone being ground also reduces wheel rotation erraticity.
In contrast, attaching a 100:1 gearhead to the motor can operate at 1,500 rpm. The motor-gear-head combination ensures consistent output force and smooth wheel rotation despite variations in friction and load.
